ZJR-真空均質(zhì)乳化機
主要配置:真空均質(zhì)乳化機、有均質(zhì)鍋、刮壁雙攪拌、真空系統(tǒng)、電加熱、蒸汽加熱溫控系統(tǒng)、電動液壓升蓋系統(tǒng)、電器控制等組成,是生產(chǎn)藥用軟膏、高檔膏霜、乳液等的專用設(shè)備。
主要特點:
鍋體采用優(yōu)質(zhì)不銹鋼板沖壓焊接組成,乳化鍋乳化過程是在全密封條件下進行的,有效防止了灰塵和微生物的污染,乳化后的產(chǎn)品光亮細膩。鍋內(nèi)物料通過均質(zhì)機的高速內(nèi)循環(huán)剪切混合乳化,相向雙攪拌,順時針框式刮壁攪拌,逆時針漿式攪拌,刮板攪拌器在運轉(zhuǎn)時產(chǎn)生離心作用,使四氟刮板緊貼鍋壁,有效的解決了鍋壁沾料問題,不留死角,理想的變頻調(diào)速裝置可使其轉(zhuǎn)速任意無級調(diào)速。該設(shè)備在鍋蓋上裝有獨特的一體視鏡裝置,配有封閉式照明燈,供操作人員隨時觀察物料乳化情況。整套結(jié)構(gòu)為三夾套,設(shè)備加熱、冷卻在同一夾套內(nèi)完成,夾套外層有硅酸鋁保溫層,可防止操作工人燙傷,確保生產(chǎn)安全。其次鍋體上裝有冷卻水進出口。鍋蓋上配有各種快裝接口,用戶根據(jù)需要選配(無菌空氣呼吸器、物料吸入口、真空泵接口、清洗球、CPI接口、微量元素加入口、一體視鏡窗、真空表)。鍋底配有鍋底閥,出料可采用鍋蓋上升,手動傾倒,傾倒角大于90度,或鍋底加壓出料。采用蒸汽加熱/電加熱(可選),鍋內(nèi)耐壓0.25Mpa,夾套耐壓0.3Mpa,整個鍋體內(nèi)外精拋,符合GMP要求。
真空系統(tǒng)采用名牌水環(huán)式真空泵,配有油水分離器,保證真空吸料充分。真空泵接口采用快接形式,連接管道采用衛(wèi)生級不銹鋼管。電器集控柜,工作電壓380v,頻率50Hz,采用ABB電機,電器控制柜配有奧托尼克斯智能數(shù)顯溫度控制調(diào)節(jié)儀,康沃/臺達變頻器控制調(diào)節(jié)儀、奧托尼克斯數(shù)字定時器、施耐德電器。電機、電器等也可以根據(jù)用戶選配國產(chǎn)/進口。出口設(shè)備,電源440V60Hz可以定加工.
ZJR 5型 10型 30型 50型 100型 150型 200型 300型 500型 650型
設(shè)計容積L 6 10 30 50 100 150 200 300 500 650
工作量L 5 8 25 40 80 120 120 250 400 500
乳
化
鍋 刮板攪拌功率Kw 0.18 0.18 0.55 0.75 1.1 1.1 2.2 2.2 3 3
刮板攪拌轉(zhuǎn)率kw 30-120(變頻)
均質(zhì)機功率Kw 0.37 0.55 1.1 1.5 2.2 3 4 5.5 7.5 7.5
均質(zhì)機轉(zhuǎn)速rpm 2800(可選變頻)
水鍋 設(shè)計容積L 3 5 20 35 60 90 120 180 300 400
工作量L 2.4 4 16 28 50 75 100 150 250 300
攪拌功率Kw 0.09 0.09 0.35 0.35 0.55 0.55 0.75 0.75 1.1 1.1
攪拌轉(zhuǎn)速rpm 120 120 1400
油鍋
設(shè)計容積L 3 5 15 25 40 60 80 120 200 300
工作量 2.4 4 12 20 35 50 65 100 180 240
攪拌功率Kw 0.09 0.09 0.37 0.37 0.55 0.55 0.75 0.75 1.1 1.1
攪拌轉(zhuǎn)速rpm 120 120 1400
真空 電機功率Kw 0.12 0.37
0.75 1.1 1.5
真空度 -0.08
升降 升降形式 手動 電動/液壓(任選)
加熱形式 電加熱 電加熱/蒸汽加熱(任選)
Principal Configuration:
It’s formed by vacuum homogeneous emulsifying pot, homogeneous pot, wall scraping dual mixing, vacuum system electricity heating, steam heating temperature-controlling system, electric cap hoisting system, electric centralized control cabinet, etc. and special equipment for manufacturing of medical ointment, slap-up cream and liquid cream.
Usage & performance:
The pot is pressed and welded by quality stainless steel board, and emulsifying process of emulsifying pot is processed under entire enclosed condition to prevent pollution of dust and micro-organism. Emulsified product is featured by brightness and smoothness. Material of the pot produces centrifugation in homogenizer through high-speed cutting mixing, dual-direction mixing, deasil frame mixing, anticlockwise mixing, scratch board agitator to make tetrafluoroethylene scratch board clung to wall and solve pasted material on inner wall, without blind spot. Ideal variable frequency speed regulation device implement stepless speed regulation. This equipment is equipped with unique integrated inspection window and enclosed-type illuminating lamp for observing emulsifying status. Three-jacketing structure, and heating and cooling are implemented in the same jacketing. External cover of jacketing is coated aluminum silicate to prevent operators from scald and ensure safety production. And the body has inlet and outlet of cooling water. Diverse package joints on pot cap, users can choose the following devices: aseptic air breather, material inspiration, vacuum pump joint, cleaning ball, CPI joint, micro element inlet, integrated inspection window, vacuum gauge. Pot bottom has a bottom valve, upholding pot cap in discharging, manual toppling, above 90 degree flip angle, or outlet metrical through pressing at pot bottom. Adopting steam heating (electrical heating available) featured by 0.25Mpa pressure resistance inside pot, 0.3Mpa pressure resistance of jacketing, fine polishing inside and outside pot is up to GMP standard.
Vacuum system is utilized name-brand water-circulating vacuum pump mated with oil and water separator to ensure sufficient vacuum absorption. Vacuum pimp joint is adopted speedy connecting type, and connecting tube is made of sanitary stainless steel tube. Electric centralized control cabinet: 80V working voltage, 50Hz, ABB dynamo, has Autonics intelligent digital temperature control adjuster, Convo/Delta frequency converter control adjuster, Autonics digital timer and Schneider electronics(optional). Dynamo and electric appliances are equipped with home or foreign made products in accordance with demands of users.
Export equipment, power supply: 440V60Hz, customized order available.